Durostone
Industrial flooring systems
Industrial flooring systems
DUROSTONE is a ready-to-use dry shake hardener containing abrasion resistant additives. It is a combination of factory premixed assorted hardening particles, additives, cement and coloring pigments. Designed for increasing the abrasion resistance of freshly laid monolith concrete floors, cement based estrichs.
AREAS OF USE – DUROSTONE
| PRIMARY FEATURES
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DUROSTONE is designed to construct outdoor and indoor floors, which are prone to average duty utilization. Its use significantly increases the treated fl oor’s lifespan. Available in 15 different colors.
In case of special requirements, additional colors are also available. DUROSTONE is available in standard and in PLUS variations.
MAIN FEATURES
TECHNICAL DETAILS
INSTALLATIONThe installation of DUROSTONE is carried out simultaneously with the laying of the new concrete surface, which assures the perfect binding between the concrete and the dry shake hardener. Material consumption highly depends on the color. For further MANUAL SPREADING (DRY–TO–WET) The fresh, step resistant concrete should be pre-polished to ensure that DUROSTONE hardener should be spread evenly onto the surface in two to three layers. The spreading process can be carried out by either a manual spreading cart or by a shovel. USING A SPREADER MACHINE (DRY–TO–WET) After levelling the surface with a Laser Screed, DUROSTONE should be spread directly on to the fresh concrete in one or two layers. SLURRY APPLICATION (WET–TO–WET) For slurry application, only DUROSTONE PLUS version can be used. DUROSTONE PLUS should be blended with water on the jobsite (4 liters/sack) and be spread on the step resistant floor after pre-polishing process. MATERIAL REQUIREMENTS Manual spreading: 4-6 kg/m2 2-3mm DUROSTONE FLOOR FINISHING PROCESS This part of the DUROSTONE installation process is done by either hand trowels and/or by double disc power trowel machines until the surface becomes smooth, hard and shiny. The quality of the floor can only be ensured, if the installation instructions are followed properly. (Please read our detailed Installation guide.) | CURING – AFTER CAREDUROSTONE floors need to be protected against quick evaporation that may result in cracking. DUROCURING and DUROSEAL are curing agents that can be used for this purpose. JOINTSTo make saw cuts, we suggest to use DUROCUT blades. Until a final close of saw cuts, DUROPLAST PVC joint profi le strips will protect the edges of saw cuts. DUROFLEX PU joint sealant and DUROFOAM rolls are for permanent joint filling. FIRST TIME USE AND MAINTENANCEBefore the use of the new floor can begin, the following drying periods and precautions must be obeyed: PACKAGINGIn bags of 25 kg on 1200 kg capacity pallets. STORAGEThe shelf life of DUROSTONE is 12 months, when stored in dry and non-frost, cool conditions. Warning! You can find detailed information about PLUS on the 34. page (Design guide). |